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2014 Custom Name Christmas Ornaments

It's time to order your Custom Christmas Name Ornaments.
These will become instant family heirlooms.
The patterns are $1 per name with a 5 ornament minimum.
You will only pay once you receive the patterns and are satisfied.
You will be able to pay securely online with a credit card or send payment through regular mail.
You can mix from the two styles in the picture above.
Names over about 10 letters can be very difficult to cut.
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Wooden Vases on the Scroll Saw Book

This digital download pattern book contains eight beautiful wooden vase patterns. These are easy to make and sure to be a hit with friends and family. The video below shows the technique so you can check it out before you purchase the book. The book is $12 and available as instant download after you make payment. Use the Buy Now button below to make the online purchase. If you prefer to pay with check or case just email me and I can give you the information for that payment.

If you are not familiar with paying through Paypal then read these instructions first.
PayPal and Credit Card Payment Instructions.



All the additional content is below the daily content. Scroll down to find free software, Scrollers T-Shirts, My Pattern DVD Archive, Jigsaw Puzzle patterns and more.

Monday, December 21, 2009

DeWalt DW788 thumb screw upgrade. Not DeWalt Certified.

Many of you wrote to answer my question about the DeWalt DW788 thumb screw upgrade question. A few readers suggested the Quick Clamp Lever from Grizzly. I ordered one last Thursday and received it today. The cost of the lever was $2.95 and shipping to Kentucky was $7.70. Shipping was a little high so I would suggest ordering more than one lever. If you damage one you will have a spare. If you are in a club maybe you could go together and split the shipping cost. The picture above shows the male and female clamp. You will only need the male and that is what is shipped from the link above.

Please Read, Important.
This modification should only be performed at your own risk. The mod is pretty straight forward but I can not be responsible for any damage you may cause to your self or your saw. This mod is not certified by DeWalt and could possibly void any warranty you have.




This picture shows the length of the bolt as shipped. It was too long and needed to be modified.

I determined that the bolt needed to be 1/2" long. I marked the length with blue painters tape so I would not accidentally make it too short.

I decided to use the grinder to shorten the bolt. It would have been easier to use the hack saw but mine was buried somewhere not to be found. If you use a hack saw be very careful not to mess up the threads too much. You will need to use a grinder to get a nice final flat surface. Make sure the end is flat and level or you may have trouble with blade slippage. If your saw starts breaking blades or significantly bending the ends of the blade check that the bolt end is flat.

The grinder makes the bolt very hot. To keep from melting the plastic dip the bolt in water regularly as you grind. Try not to leave the bolt with half a thread when you finish grinding.

This picture shows the finished length of the bolt ready to install. The bolt is now 1/2" long.

Carefully insert the bolt to make sure you do not cross thread and destroy the upper clamp housing. Go slow and if you feel any resistance back it out and check the threads on the bolt. Mine went in easily with little resistance. Careful grinding goes a long way to prevent problems here.

After you have tightened the clamp to the blade push in on the button and set the lever to a position that will not obstruct your cutting.

Final thoughts:

If you have been following this from last week you know that a reader sent in the question about an upgraded thumb screw. I also have never been too thrilled with the screw that comes with the DeWalt saw. I posted a pattern for a hand made lever and I was pleased with it but it has the disadvantage of not having the handle adjustable when tightened.

So far I am please with this modification. My limited use has not shown any problems with blade slippage or breaking blades. Because the handle is adjustable I don't think there will be any interference when cutting thick stock.

I think there is a slight risk that you could apply too much clamping force and strip out the upper clamp housing. If you are having blade slippage problems don't just keep applying more force. Troubleshoot the reason for the slippage.

Make sure you store the original thumb screw where it won't become lost. You may decide to reinstall it at a later date.

Update:
After I posted this a received a note from "Saw Dust John". He sent me a tip that I want to add to this post. Any time you are going to cut or grind off part of a bolt it is recommend that you add a nut first. Screw the bolt all the way into the nut. After you cut the bolt you can unscrew the nut. Removing the nut helps clean and repair any damage to the threads. Great tip John. Thanks.

The Scrollsaw Workshop is primarily supported by donations. If you enjoy this Blog and would like to make a donation please click this link. Your support is greatly appreciated.
Make A Donation

CATALOG DVD $20+ Shipping


This DVD contains all the patterns from the Scrollsaw Workshop blog from May 12, 2007 to December 2, 2012. There are 1113 pattern books many with multiple patterns. These are the patterns that are available in the free online catalog. This DVD is for those who wish to have all the patterns and don't wish to try and download hundreds of patterns. Use the DVD for club meetings, sharing with friends and customers, Archiving etc.

No returns are accepted. No refunds. Defective DVDs will be replaced. Please watch the instruction videos to understand what you will receive.

PC Instructions Video:

MAC Instructions VIDEO:

Create a Family Heirloom. Download The Jigsaw Puzzle Template Book. Only $7.00

Create one of a kind jig saw puzzles. Imagine how thrilled they will be when you create a hand cut wooden jigsaw puzzle of their photograph. Wedding and anniversary photos, birthday or special occasion.
Watch this video demonstration to see of the templates being used to create a wedding puzzle.
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You will be directed to the download page after your purchase for instant download.

This pattern book contains the following size patterns

5x5 25 piece

4x6 24 piece

5x7 35 piece

8x10 80 piece

4x6 96 piece

5x7 140 piece

8x10 320 piece

Important: On the successful payment page click the Return to Merchant button to be directed to the download page. This pattern book contains only the puzzle patterns. No pictures are included. The book is in Adobe pdf format and requires Adobe Reader to view. This is a download only. If you wish to pay by check please include an email address and I will send the file to you. I can not mail a disk or print of the book.

Stencil Printer 1.7

Stencil Printer Instruction Video.

The Scrollsaw Workshop Stencil Printer 1.7 is my latest software for creating patterns. It will create key chain fobs, desk name plates and more. Click the image above to download the latest version. It is free to use donationware.

Scroll Saw Pattern Printer update 1.1

Scroll Saw Pattern Printer update 1.1
Download the Free Scroll Saw Pattern Printer Version 1.1. Create name patterns in seconds.
Download Version 1.1
Please consider a $5 donation for The Scroll Saw Pattern Printer v1.1.

Scroll Saw Keychain Pattern Maker

Use the Scroll Saw Keychain Maker to start a small keychain business. Build yourself a nice display and make up severl keychains with common names. Sell at craft shows, on Ebay or at work. Everyone needs a keychain. Take custom orders. Heck just make them and give them away as gifts. It's all made easy with the Scroll Saw Keychain Maker. Watch the video demonstration then download the file below and get started with the fun.
The following link will start the download process. After the file download is complete just click the setup file and the program will be installed. Please consider a $5 donation for the program.

Download the Oval Keychain Pattern Maker.

Enjoy designing and printing these great personalized key chains. Give them as gifts, make them for fun or sell them at craft shows. It's easy, just watch the video demo then download and install the program. You will be designing these fun projects in minutes.
Download the Free Oval Key Chain Pattern Maker. Create Oval key chain patterns in seconds.
Download Version .9a
Please consider a $5 donation for The Oval Key Chain Pattern Maker.

T-Shirts and More.

T-Shirts and More.
Show your love for the hobby and support the Scrollsaw Workshop. Safe and secure order fullfilled by CafePress. Take a look. You are sure to find something you like. CLICK THE IMAGE to visit the store.

The Lifter

Papa's Custom Patterns.

www.papasworkshop.net

Sheila Landry Designs

Sue Mey Scroll saw artist

Sue Mey Scroll saw artist
Make sure you visit my good friend Sue. She is one of the finest scroll saw pattern designers in the world today. .

Philip Lowndes Noah's Arc Pattern Available. Watch the video below.

This video is from Philip Lowndes. He is the designer of this beautiful Noah's Arc puzzle pattern. If you would like the pattern follow the link below.
Buy This Wonderful Heirloom Puzzle Pattern

Flying Dutchman. The blades recommended by Steve Good

Why do I recommend the Flying Dutchman blades? I could say they are high quality, sharp and consistent. That would be a good reason. I could say the price per blade is great and that would be an excellent reason. Those are the reasons I buy them but I recommend them because I like doing business with Mike at Mike's Workshop. When I send a reader of the Scrollsaw Workshop to Mike he takes care of them. That makes me look good and keeps my readers coming back.

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Thank You.

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Think Safety

Remember to keep the safety of yourself and others in your work shop in your thoughts at all times. Always wear eye and ear protection. Follow all the manufactures warnings that came with your power tools. If I demonstrate something on this web site that you don't feel is safe, don't do it. Your safety is your responsibility. Fingers are handy things, try to keep all of them.
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Disclaimer:
The Scrollsaw Workshop Blog is in no way affiliated with or sponsored by Scroll Saw Woodworking and Crafts Magazine formerly (Scroll Saw Workshop Magazine) or it's publisher Fox Chapel Publishing.

Scroll Saw Woodworking and Crafts