Sunday, November 17, 2013

Don't let dull blades ruin your projects.

One problem that many new scrollers face is not knowing when to change blades. The answer is to change them before their cutting efficiency starts making your cuts poor. Unfortunately no one can tell you when this will happen. There are several variables for when a blade will become dull. The quality of the blade, the material you are cutting, the type of blade, your cutting style and the saw you are using all play a factor.

The images below are blades that I have in my shop. They are Flying Dutchman blades. These are generally considered high quality blades. You can especially see the damage caused from cutting in the 200x magnifications. I change blades very early in their life. They are cheap and I don't see any reason to ruin a project for a 25 cent blade.  If you use a high quality blade they will last much longer. I usually am able to get through a typical project with 1 or 2 blades. By typical I mean the average pattern in my catalog.

 20X magnification of a #3 FD Ultra Scroll Reverse.

 You need to learn to recognize the symptoms of a dull blade. You will start to notice that you have to push the blade through the wood with more force. Sharp turns will become more difficult to make. Sometimes the blade will not track the pattern line as accurately. In some case you will begin to see and smell burning of the wood.   

New Blade 200X magnification.

If you start to notice any of these symptoms, replace the blade. If the problems disappear then you can log those symptoms in your memory as a dull blade. Over time you will recognize the symptoms more quickly and your cutting will benefit from that experience. 

Used Blade 200X Magnification.

Sometimes it's okay to push a blade longer. I will sometimes push a blade past it's life. If I'm cutting a soft wood and the pattern does not have intricate fretwork I will just push on. I still have my limits though. If I get any burning the blade has to go. If you are experienced enough you can adjust your cutting to compensate for a slightly dull blade. 

If there is intricate fretwork or the wood is tough to cut then I don't even try to push a blade. Like I said earlier, blade are cheap compared to my time and the wood.


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Totally Cool Grandma Scroll Saw Pattern.


The Scrollsaw Workshop is primarily supported by donations. If you enjoy this Blog and would like to make a donation please click this link. Your support is greatly appreciated. Make A Donation


If you are reading this in the email newsletter please visit the blog for more content. All previous patterns are saved in the free online catalog. Free software, videos, Community forum and more.

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Colleen Zinn wins the George in the Shop Gift Card.

Every few weeks the George in the Shop comic strip on my blog announces a free drawing for an Amazon Gift Certificate. This drawing winner is Colleen Zinn. Congratulations Colleen and thanks for reading George in the Shop. Your Amazon Gift Certificate has been sent to your email address.

If you would like a chance to win just follow my blog and read George in the Shop. You never know when there will be a giveaway so check back often.