Sunday, March 31, 2019

Fretwork Fish on a Grain of Rice Scroll Saw Pattern.



I decided to take on the challenge of breaking the world record for micro-fretwork. This grain of rice is approximately 6 millimeters long. I collaborated with Pegas Blades of Switzerland to have custom scroll saw blades manufactured. Pegas jumped at the challenge and made me a gross of  #32/0 modified geometry blades. While they were at it they manufactured #300 micro drill bits. These roughly measure 1/100th of a millimeter. A special chuck was required and supplied. Thanks, Pegas.


Another big challenge was getting the pattern printed and attached to the grain of rice. After several attempts, I managed to get the pattern lined up and attached to the rice.

I was all ready to start my attempt at the record but had to wait for the blades to ship from Switzerland. They arrived on Wednesday. I was disappointed when I opened the package that the blades were not in the box. I called Pegas and was told to take a closer look. Yes, they were indeed in the package. They were so small that I needed a high power magnifier to see them. Wow.

I woke up early Thursday morning ready to break the record. I fueled up with a bowl of corn flakes and orange juice. Let's do this thing.

For proof of the world record, I started my video camera.

I started my first cut at 8:03am. Two hours later and 27 broken blades I had completed the tail fin. I was killing blades at an alarming rate. I had to focus and do better. 

I took several deep breaths and slowed my heart rate. I managed to cut the scales over the next hour with only 7 broken blades. I got this.

Eight more hours of cutting with a few water breaks and I was down to my last interior cut. Murphy's law took over and I broke several blades. I was down to one blade. If it broke I would have to reorder more blades and that would take weeks. To break this world record today I would have to muster all my focus and concentration. I held my breath and started the last cut. I did it!

Exhausted from the tension I just sit there for several minutes admiring my work. I was happy and the world record was mine. All I had to do was remove the SD card from the camera and mail it to Guinness for verification. 

As I stood to walk over to the camera I felt something in my pocket. The SD card!

The world record is still up for grabs after my SD card blunder. I have attached the fish pattern to this post so you can give it a shot. Contact Pegas for the #32/0 blades and micro drill bits. With shipping, the cost is a little over $8,000 for a gross of blades and 20 bits. I know that sounds expensive but I get my affiliate pay so I know you will want to help me out.

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Swift SW380B 40X-2500X Magnification, Siedentopf Head, Research-Grade Binocular Compound Lab Microscope with Wide-Field 10X and 25X Eyepieces, Mechanical Stage, Abbe Condenser, Ultra-Precise Focusing


  • A sleek, multi-purpose compound microscope for viewing tiny details of specimen slides; built for clinicians, high school and university science students, and enthusiastic hobbyists alike
  • Professional Siedentopf binocular head is fully rotatable for shared use and equipped with interchangeable wide-field 10X and 25X glass eyepieces fixed at an ergonomic 30 degree tilt to reduce neck strain, easily adjustable for different interpupillary distances without losing focus
  • 4 DIN Achromatic objectives mounted in a revolving turret offer 6 magnification levels: 40X, 100X, 250X, 400X, 1000X, and 2500X
  • Ultra-precise focusing system to make coarse and extremely fine adjustments
  • The brilliant LED bulb transmits light through an Abbe condenser, illuminating slide specimens from below with adjustable brightness

$12 per sheet of 12 coins plus $3.50 shipping
Inlay with a 1" Forstner Bit.
The perfect way to sign your work.

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Every Scrollsaw Workshop Pattern from 2007-2018 in DVD


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