Sunday, November 17, 2013

Don't let dull blades ruin your projects.

One problem that many new scrollers face is not knowing when to change blades. The answer is to change them before their cutting efficiency starts making your cuts poor. Unfortunately no one can tell you when this will happen. There are several variables for when a blade will become dull. The quality of the blade, the material you are cutting, the type of blade, your cutting style and the saw you are using all play a factor.

The images below are blades that I have in my shop. They are Flying Dutchman blades. These are generally considered high quality blades. You can especially see the damage caused from cutting in the 200x magnifications. I change blades very early in their life. They are cheap and I don't see any reason to ruin a project for a 25 cent blade.  If you use a high quality blade they will last much longer. I usually am able to get through a typical project with 1 or 2 blades. By typical I mean the average pattern in my catalog.

 20X magnification of a #3 FD Ultra Scroll Reverse.

 You need to learn to recognize the symptoms of a dull blade. You will start to notice that you have to push the blade through the wood with more force. Sharp turns will become more difficult to make. Sometimes the blade will not track the pattern line as accurately. In some case you will begin to see and smell burning of the wood.   

New Blade 200X magnification.

If you start to notice any of these symptoms, replace the blade. If the problems disappear then you can log those symptoms in your memory as a dull blade. Over time you will recognize the symptoms more quickly and your cutting will benefit from that experience. 

Used Blade 200X Magnification.

Sometimes it's okay to push a blade longer. I will sometimes push a blade past it's life. If I'm cutting a soft wood and the pattern does not have intricate fretwork I will just push on. I still have my limits though. If I get any burning the blade has to go. If you are experienced enough you can adjust your cutting to compensate for a slightly dull blade. 

If there is intricate fretwork or the wood is tough to cut then I don't even try to push a blade. Like I said earlier, blade are cheap compared to my time and the wood.


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Stencil Printer 1.7

Stencil Printer Instruction Video.

The Scrollsaw Workshop Stencil Printer 1.7 is my latest software for creating patterns. It will create key chain fobs, desk name plates and more. Click the image above to download the latest version. It is free to use donationware. This software is for Windows PC only.

Scroll Saw Pattern Printer update 1.1

Scroll Saw Pattern Printer update 1.1
Download the Free Scroll Saw Pattern Printer Version 1.1. Create name patterns in seconds. Windows PC only.
Download Version 1.1
Please consider a $5 donation for The Scroll Saw Pattern Printer v1.1.

Scroll Saw Keychain Pattern Maker

Use the Scroll Saw Keychain Maker to start a small keychain business. Build yourself a nice display and make up severl keychains with common names. Sell at craft shows, on Ebay or at work. Everyone needs a keychain. Take custom orders. Heck just make them and give them away as gifts. It's all made easy with the Scroll Saw Keychain Maker. Watch the video demonstration then download the file below and get started with the fun.
The following link will start the download process. After the file download is complete just click the setup file and the program will be installed. Please consider a $5 donation for the program.

Download the Oval Keychain Pattern Maker.

Enjoy designing and printing these great personalized key chains. Give them as gifts, make them for fun or sell them at craft shows. It's easy, just watch the video demo then download and install the program. You will be designing these fun projects in minutes. Windows PC only.
Download the Free Oval Key Chain Pattern Maker. Create Oval key chain patterns in seconds.
Download Version .9a
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Think Safety

Remember to keep the safety of yourself and others in your work shop in your thoughts at all times. Always wear eye and ear protection. Follow all the manufactures warnings that came with your power tools. If I demonstrate something on this web site that you don't feel is safe, don't do it. Your safety is your responsibility. Fingers are handy things, try to keep all of them.
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