This project involves quite a bit of sanding. The curved lid is sanded after the box is assembled to match the curve of the side walls. It took me about an hour to finish the sanding. I had the luxury of a flexible 8" sanding drum. That helped a lot but the sanding can be done with almost any power sanding tool.
The box is 7" wide, 5" deep, and 4.5" tall. All of the pieces are 1/2" thick except for the lid retainer under the lid. It is 1/4" thick. I used walnut and maple. The maple has a beautiful chatoyance. I wish I had more of this wood but I am about to run out. I got it from Heritage Wood Specialties. They are one of my sponsors and I often get great boards from them. This one was exceptionally beautiful.
This photo makes it look like the bottom of the box is showing. The bottom of the box is hidden in the design. This was just where the board had been glued up. That was a poor choice on my part. I should have selected the board more carefully.
Look at the edges of my prototype box. They are too thin. This happened because my original design had the from and back wall too high. I changed the pattern so they are 1/8" lower. The will keep the edges of the lid thicker and less likely to chip.
This picture shows the box fully assembled and ready to have the lid curve sanded. Sand the X's away until the lid matches the curves of the side walls.
$12 per sheet of 12 coins plus $3.50 shipping
Inlay with a 1" Forstner Bit.
The perfect way to sign your work.
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Products for your consideration:
Every Scrollsaw Workshop Pattern from 2007-2019 on DVD
This DVD has over 2,900 patterns published from 2007 thru 2019.
The DVD is $20 plus shipping. Ships to 60 countries around the world.
The DVD is $20 plus shipping. Ships to 60 countries around the world.
If you use the DVD on a Windows PC there is a simple viewer program to browse through the patterns.
The DVD also works fine on a MAC. The viewer program is not MAC compatible but there is an included PDF with all the patterns shown as thumbnails for easy viewing.
All the same file but in an easy to use thumb drive. The USB thumb drive option is $23 plus shipping.
Now Available on USB Thumb Drive
Don't have a DVD drive on your new computer. No problem. Buy the catalog on a USB thumb drive.All the same file but in an easy to use thumb drive. The USB thumb drive option is $23 plus shipping.
Want to create beautiful wooden vases on the scroll saw?
My two "Wooden Vases on the Scroll Saw" books make it easy.
The books are $12 each and available for instant download after purchase. Click for Video Demonstration.
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WEN 3410 3-Speed Remote-Controlled Air Filtration System (300/350/400 CFM)
Keep those lungs healthy. Every particle of wood dust that you can avoid the better. I have owned this unit for a couple of years now and I have been very satisfied with it in my two-car garage shop.
Here is my video review of the unit.
- Circulate the air in a 400 square foot room up to 7.5 times per hour
- Three-speed operation flows air at a rate of 300, 350, or 400 cubic feet per minute
- Includes a 1-micron filter and a 5-micron pre-filter, both of which can be easily replaced
- Programmable timer automatically shuts unit off after set number of minutes
- Remote control allows users to set timer, change speed and power the unit on and off from up to 26 feet away
