Thursday, September 13, 2018

Hand Cut Christmas Card Scroll Saw Pattern.



Make your own hand cut Christmas cards this year. Do you need 15 Christmas cards? No problem because we are going to stack cut as many as you need. This is actually slightly different than stack cutting. I call this sandwich cutting.

We will sandwich as many sheets of cardstock as you need cards between two sheets of 1/8" Baltic birch plywood. The plywood is sacrificial and is just used to carry the cardstock

This technique works very well and leaves a nice clean cut on the cardstock. They look like they were cut with an Exacto knife. I like to use either a #2/0 or #1 blade. Anything larger tends to leave a rougher cut. Up to 10 or 15 sheets will still cut okay with a #2/0 blade. Larger stacks need the #1.

I buy the Marth Stewart cardstock from Michaels Craft store. It is very high quality.

The cards need a 4.75" X 6.5" envelope. Here is an Amazon link to a set of 50 red envelopes that will work. They are only $8 for the set. Click here for envelopes.

We are going to cut several cards at the same time.
Sandwich all the sheets of cardstock between two
sheets of 1/8” Baltic birch plywood 

The final stack needs to be 9.5” X 7”. I am running the
stack through the table saw to get it down to size.

 Cut the pattern at the dotted line to prepare it to be
glued to the stack.

 Wrap the stack in blue painters tape. Use spray adhesive
to glue the pattern to the stack.

Drill all the interior entry holes. You will need a small
bit. I used a micro bit but you can probably use a 1/16”
bit.

To get a nice clean cut in the paper I used a #2/0
blade.

It’s time to cut the pattern. There are a few small
interior cuts so take your time. Be as accurate as
you can. The paper will have some small pieces
and will be delicate until it is clued to the backer page.

 After you finish all the interior cuts it’s time to cut the
perimeter. Not the small notches ate the fold line. Use
the blade to make a small cut at the notches. This cut
will make it easier to find the fold line.

 Remove all the cards from the stack. I cut five but it
is just as easy to cut fifteen.

Use a metal rule to start the fold.

 The second page of the pattern is a template for the backerpage. Use it to cut the backer page to size.

Use stick glue to glue the backer page to the back of
the front cover of the card.



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Products for your consideration:


Scroll Saw Pattern Design Tutorial: DVD
Let me teach you to create a beautiful wooden portrait pattern. I will show you everything you need from start to finish. The video will show you the free software program you can download for Windows or Mac OS. I will show you how to install the program and configure it for best results. 
Then I will show you the technique to take your photograph and make a pattern from it. When the pattern is complete we will go in the shop and cut it.
The DVD is $10 plus shipping. This is a data DVD that you will use on your computer to watch the video tutorial  



Every Scrollsaw Workshop Pattern from 2007-2017 in DVD
Purchase the entire Scrollsaw Workshop pattern catalog for offline access.

This DVD has 2,300 patterns published from 2007 thru 2017.
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If you use the DVD on a Windows PC there is a simple viewer program to browse through the patterns.

The DVD also works fine on a MAC. The viewer program is not MAC compatible but there is an included PDF with all the patterns shown as thumbnails for easy viewing. 

Unique Wooden Vases:
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This is the end of the daily posts. Keep scrolling for lot's more scrolls saw fun!






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Free Pattern Catalog. 1000's of free patterns.

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Thousands of FREE scroll saw patterns. No registration or signup required.

The projects form these patterns can be sold without restrictions. The patterns cannot be sold.

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Wooden Vases on the Scroll Saw Book $12 Each

http://www.stevedgood.com/woodenvases.html
Each digital book is available for download immediately after payment.
The books are $12 per edition and contains eight unique patterns each.
Watch the following video to see how easy these beautiful scroll saw vases
are to make. 

Order the $3 pdf Catalog

This is a PDF of all the patterns in my free catalog. It is for Windows only and has a program to automatically download the pattern to your computer. Please watch the video below before you order. Click the picture to order.
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You do not need a PayPal account to order. At the bottom of the PayPal page is a button that will allow you to pay with a credit card. After successful payment click the Return to Merchant button for the download.

Stencil Printer 1.7

Stencil Printer Instruction Video.

The Scrollsaw Workshop Stencil Printer 1.7 is my latest software for creating patterns. It will create key chain fobs, desk name plates and more. Click the image above to download the latest version. It is free to use donationware. This software is for Windows PC only.

Scroll Saw Pattern Printer update 1.1

Scroll Saw Pattern Printer update 1.1
Download the Free Scroll Saw Pattern Printer Version 1.1. Create name patterns in seconds. Windows PC only.
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Please consider a $5 donation for The Scroll Saw Pattern Printer v1.1.

Scroll Saw Keychain Pattern Maker

Use the Scroll Saw Keychain Maker to start a small keychain business. Build yourself a nice display and make up severl keychains with common names. Sell at craft shows, on Ebay or at work. Everyone needs a keychain. Take custom orders. Heck just make them and give them away as gifts. It's all made easy with the Scroll Saw Keychain Maker. Watch the video demonstration then download the file below and get started with the fun.
The following link will start the download process. After the file download is complete just click the setup file and the program will be installed. Please consider a $5 donation for the program.

Download the Oval Keychain Pattern Maker.

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The Lifter

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Philip Lowndes Noah's Arc Pattern Available. Watch the video below.

This video is from Philip Lowndes. He is the designer of this beautiful Noah's Arc puzzle pattern. If you would like the pattern follow the link below.
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Think Safety

Remember to keep the safety of yourself and others in your work shop in your thoughts at all times. Always wear eye and ear protection. Follow all the manufactures warnings that came with your power tools. If I demonstrate something on this web site that you don't feel is safe, don't do it. Your safety is your responsibility. Fingers are handy things, try to keep all of them.
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Disclaimer:
The Scrollsaw Workshop Blog is in no way affiliated with or sponsored by Scroll Saw Woodworking and Crafts Magazine formerly (Scroll Saw Workshop Magazine) or it's publisher Fox Chapel Publishing.

Scroll Saw Woodworking and Crafts