Tuesday, April 7, 2020

National Beer Day Scroll Saw Pattern.


Download Below

Today, April 7th is National Beer Day. People have been making beer for over 5,000 years. The oldest recorded recipe we know of is for beer. Over 35 billion gallons of beer are produced every year. Only water and tea have a higher consumption rate. 

On this day in 1933, the Cullen-Harrison act was signed into law. This law reversed the prohibition of selling beer in the U.S. In 2009, a man in Virginia, Justin Smith decided to create his own National Beer day. It stuck and is now celebrated by fellow beer drinkers nationwide.

If you know an avid beer drinker then this plaque might make a silly gift for them,. The plaque is eight inches in diameter.


I can't get square cuts on thick wood with my scroll saw. What am I doing wrong?


In the graphic above you are looking at the edge of a board. The small pieces are plugs cut from that board. The top plug shows straight edges and is normally what we want. The bottom plug has warped and angled edges. These are a problem.

If you cut a part out of a board and have trouble removing it from that board then you may have a non-square cut. This creates a wedge shape making the piece come out one direction and be difficult to remove the other direction. 

This problem can cause all types of problems with the project. If it is a puzzle them the pieces won't fit correctly. Bowls, boxes, and compound cuts will all have issues.

Assuming that your blade has been adjusted square to the table then what causes this problem?

We generally run into this problem in thick and dense woods. As we cut these harder/thicker boards the blade will warp causing non-square cuts. 

Here are a few tips to help prevent this common problem.

If the pattern allows you to use a larger scroll saw blade then that may help as long as you use proper technique while cutting. You will not always have this option but it is a good starting point.

Some very dense wood species like Black Ironwood are just not worth the effort if you need a thick piece. Selecting the right wood for a project helps. 

Tension, tension, tension. Did I say tension? Many if not most new scrollers will not tension the blade properly. They almost always use too little tension. If you are using the right blade and have the right species of wood then try adding more tension to the blade. If you have problems with the blade slipping or breaking with more tension then you likely have a blade clamp problem. I can't tell you exactly how tight to get the blade but experiment to find what helps.

Don't over push the blade. You need to let the blade do it's cutting at the rate it can clear the sawdust. If you try to push the blade too fast it will often warp the blade and give you poor cuts. Slow down on thicker/denser woods.

Side pressure is bad. As you move the wood into the blade it is easy to push the board slightly sideways. This extra pressure on the side of the blade will warp the blade causing a problem. As you are making your cut, pay attention to how much side pressure you are applying. Don't have a death grip on the board or you will not feel the pressure. Every few seconds slightly release your hold on the board and let the blade come back to square. You have to make an effort to feel the side pressure. It is too easy to just keep cutting with the death grip and be none the wiser to what is happening to the blade.

When you are cutting thick/dense wood, never, never, never allow your blade to get dull. We all want to save money and time but this is not the place to skimp. Blades are cheap and wood is expensive. Don't ruin a nice piece of hardwood over a .25 cent blade. The trade-off is not worth it. You may be able to get away with over cutting a blade on thin/softwood but not on the hard stuff.

I know there was a lot of information here but it really is a complex problem with many variables. Even seasoned scrollers will run into this problem. You are moving a blade not much thicker than a hair through a hard piece of wood. What could go wrong? A lot.



$12 per sheet of 12 coins plus $3.50 shipping
Inlay with a 1" Forstner Bit.
The perfect way to sign your work.

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Email Newsletter Readers: Remember that the Newsletter is just a copy of the daily blog post. To see the post in its proper formatting click this link. If you ever misplace a pattern or any item you see here you can always find it on the blog. Everything stays on the blog forever. 

Products for your consideration:


Every Scrollsaw Workshop Pattern from 2007-2019 on DVD


Purchase the entire Scrollsaw Workshop pattern catalog for offline access.

This DVD has over 2,900 patterns published from 2007 thru 2019.
The DVD is $20 plus shipping. Ships to 60 countries around the world.
If you use the DVD on a Windows PC there is a simple viewer program to browse through the patterns.

The DVD also works fine on a MAC. The viewer program is not MAC compatible but there is an included PDF with all the patterns shown as thumbnails for easy viewing.

Now Available on USB Thumb Drive

Don't have a DVD drive on your new computer. No problem. Buy the catalog on a USB thumb drive.
All the same file but in an easy to use thumb drive. The USB thumb drive option is $23 plus shipping.


Unique Wooden Vases:
Want to create beautiful wooden vases on the scroll saw?
My two "Wooden Vases on the Scroll Saw" books make it easy.

The books are $12 each and available for instant download after purchase. Click for Video Demonstration.


The Scrollsaw Workshop is primarily supported by donations. If you enjoy this Blog and would like to make a donation please click this Button. Your support is greatly appreciated. 
https://www.stevedgood.com/donate2.html

My Sponsors:
Support the businesses that support our community.
Home of Pegas scroll saw blades.





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This is the end of the daily posts. Keep scrolling for lot's more scrolls saw fun!






https://www.bearwood.com/
Bear Woods has been around since 1987 serving our hobby. They offer a wide range of craft products including Pegas scroll saw blades, clock inserts, toy parts, workshop supplies and much more. In my ten years of writing the Scrollsaw Workshop blog I have never received a complaint about Bear Woods. I get thousands of email a month so that's saying something about their customer service and quality products. Please support the people who support our hobby. Click now and visit Bear Woods.

Heritage Wood Specialties. Scroll saw ready boards!


Heritage Wood Specialties is a nationally recognized supplier of superior quality hardwoods to fine woodworkers across the US and Canada. Novice hobbyists and experienced enthusiasts alike can enjoy the high quality woodworking materials and kits available from Heritage Wood Specialties. Great source for scroll saw ready boards.

Seyco

http://seyco.com/
Seyco began business in 1986 with the goal to supply the best customer support and quality products in the scroll saw industry. I have worked with Seyco on many occasions and I can tell you they are simply the best. Please do yourself a favor and click the image above. Steve Good

Free Pattern Catalog. 1000's of free patterns.

http://www.stevedgood.com/catalog/

Thousands of FREE scroll saw patterns. No registration or signup required.

The projects form these patterns can be sold without restrictions. The patterns cannot be sold.

Click here for the Free Online Catalog.

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Wooden Vases on the Scroll Saw Book $12 Each

http://www.stevedgood.com/woodenvases.html
Each digital book is available for download immediately after payment.
The books are $12 per edition and contains eight unique patterns each.
Watch the following video to see how easy these beautiful scroll saw vases
are to make. 

Order the $3 pdf Catalog

This is a PDF of all the patterns in my free catalog. It is for Windows only and has a program to automatically download the pattern to your computer. Please watch the video below before you order. Click the picture to order.
http://www.stevedgood.com/swpd/swpdorderpage.html
You do not need a PayPal account to order. At the bottom of the PayPal page is a button that will allow you to pay with a credit card. After successful payment click the Return to Merchant button for the download.

Stencil Printer 1.7

Stencil Printer Instruction Video.

The Scrollsaw Workshop Stencil Printer 1.7 is my latest software for creating patterns. It will create key chain fobs, desk name plates and more. Click the image above to download the latest version. It is free to use donationware. This software is for Windows PC only.

Scroll Saw Pattern Printer update 1.1

Scroll Saw Pattern Printer update 1.1
Download the Free Scroll Saw Pattern Printer Version 1.1. Create name patterns in seconds. Windows PC only.
Download Version 1.1
Please consider a $5 donation for The Scroll Saw Pattern Printer v1.1.

Scroll Saw Keychain Pattern Maker

Use the Scroll Saw Keychain Maker to start a small keychain business. Build yourself a nice display and make up severl keychains with common names. Sell at craft shows, on Ebay or at work. Everyone needs a keychain. Take custom orders. Heck just make them and give them away as gifts. It's all made easy with the Scroll Saw Keychain Maker. Watch the video demonstration then download the file below and get started with the fun.
The following link will start the download process. After the file download is complete just click the setup file and the program will be installed. Please consider a $5 donation for the program.

Download the Oval Keychain Pattern Maker.

Enjoy designing and printing these great personalized key chains. Give them as gifts, make them for fun or sell them at craft shows. It's easy, just watch the video demo then download and install the program. You will be designing these fun projects in minutes. Windows PC only.
Download the Free Oval Key Chain Pattern Maker. Create Oval key chain patterns in seconds.
Download Version .9a
Please consider a $5 donation for The Oval Key Chain Pattern Maker.

T-Shirts and More.

T-Shirts and More.
Show your love for the hobby and support the Scrollsaw Workshop. Safe and secure order fullfilled by CafePress. Take a look. You are sure to find something you like. CLICK THE IMAGE to visit the store.

The Lifter

Papa's Custom Patterns.

www.papasworkshop.net

Philip Lowndes Noah's Arc Pattern Available. Watch the video below.

This video is from Philip Lowndes. He is the designer of this beautiful Noah's Arc puzzle pattern. If you would like the pattern follow the link below.
Buy This Wonderful Heirloom Puzzle Pattern

Think Safety

Remember to keep the safety of yourself and others in your work shop in your thoughts at all times. Always wear eye and ear protection. Follow all the manufactures warnings that came with your power tools. If I demonstrate something on this web site that you don't feel is safe, don't do it. Your safety is your responsibility. Fingers are handy things, try to keep all of them.
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Disclaimer:
The Scrollsaw Workshop Blog is in no way affiliated with or sponsored by Scroll Saw Woodworking and Crafts Magazine formerly (Scroll Saw Workshop Magazine) or it's publisher Fox Chapel Publishing.

Scroll Saw Woodworking and Crafts